Our team thoroughly reviews the project scope, which includes examining any initial drawings, prototypes, molds, or existing products. We discuss your specific requirements and specifications and conduct a Risk Assessment to determine how our services can best support the project. We also provide a preliminary ROM (Rough Order of Magnitude) pricing estimate.

Reverse engineering creates 3D CAD data from existing products for reproduction, design improvements, and retooling. Using 3D scanning or precise measurements, we convert physical products into digital files, enabling analysis, modification, and reproduction in modern design environments like SOLIDWORKS.

Using the finalized CAD, molds are designed to meet the project's manufacturing needs, including tolerances, volume, costs, and lead time. Plugs and molds are created for high-quality, repeatable parts, tailored to your composite processes, such as layup, vacuum infusion, and resin transfer molding, covering material selection, molding, machining, and final assembly.

Design for Manufacturing (DFM) focuses on designing components to simplify production, reduce costs, and improve quality. The goal is to optimize performance while lowering complexity, enhancing functionality, and ensuring reliability. DFM includes designing parts for efficient assembly, standardizing materials and components, reducing part count, and minimizing manufacturing operations, all to make your product easier and more cost-effective to produce.